Wear Tubes

Wear Tubes

Wear-Resistant Steel Tubes are engineered hollow sections manufactured from high‑hardness, abrasion‑resistant steels (e.g., AR400, AR500, 27 % Cr) that combine tubular form-factor with exceptional longevity in erosive or sliding wear environments. Through controlled alloying, quench‑and‑temper heat treatment, and precision rolling or welding processes, these tubes deliver superior surface hardness and core toughness—ideal for applications where internal or external wear significantly reduces service life.
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Description
Technical Parameters

Product Name: Wear-Resistant Steel Tube


Introduction
Wear-Resistant Steel Tubes are engineered hollow sections manufactured from high‑hardness, abrasion‑resistant steels (e.g., AR400, AR500, 27 % Cr) that combine tubular form-factor with exceptional longevity in erosive or sliding wear environments. Through controlled alloying, quench‑and‑temper heat treatment, and precision rolling or welding processes, these tubes deliver superior surface hardness and core toughness-ideal for applications where internal or external wear significantly reduces service life.


Key Specifications

Specification Details
Base Material AR400 / AR450 / AR500 (High‑manganese) or 27 % Cr alloy
Manufacture Seamless rolling (mandrel) or ERW + post‑heat‑treatment
Outer Diameter (OD) 25 – 300 mm
Wall Thickness 3 – 25 mm
Tube Length Standard 6 m; custom up to 12 m
Hardness (HBW) 350–550 HBW
Tensile Strength 900–1,200 MPa
Yield Strength 600–900 MPa
Elongation (min) ≥ 10 %
Impact Toughness ≥ 20 J @ –20 °C
Surface Finish Shot‑blasted or polished

 

Custom sizes, grades, and hardness levels available upon request.


Features & Advantages

Exceptional Abrasion Resistance: High hardness surface (Brinell 400–550) resists material loss under sliding or impact wear.

Tough Core: Quench‑and‑temper process ensures inner toughness to prevent brittle failure under stress.

Uniform Properties: Seamless or post‑heat‑treated welded construction delivers consistent hardness and strength throughout.

Formability & Fabrication: Tubular geometry allows rotation, bending, and welding into wear liners, cyclones, and pipe spools.

Extended Service Life: Dramatically reduces downtime and maintenance costs in abrasive flow applications.


Applications

Mining & Aggregates: Chute liners, wash‑plant spools, and slurry pipelines conveying ore and grit.

Cement & Construction: Kiln down‑pipes, classifier ducts, and mill discharge spouts.

Power Generation: Coal-feed tubes, ash‑handling lines, and cyclone separators.

Industrial Pumps & Valves: Wear sleeves, neck tubes, and erosion‑resistant pipe fittings.

Material Handling: Screw‑conveyor housings, drop‑through chutes, and bucket‑elevator casings.


Packaging & Delivery

Bundling: Tubes bundled by size and grade; strapped with steel bands; plastic or metal end‑caps to protect bore.

Skidding: Loaded on treated wooden skids or steel cradles; secured against movement in transit.

Surface Protection: Optional rust‑preventive oil or phosphate coating; shot‑blast cleaning if required.

Lead Time: Standard production and shipment within 20–30 days; expedited schedules (10–15 days) available for urgent orders.


Why Choose Our Wear Tubes?

High‑Precision Heat Treatment: Automated quench‑and‑temper furnaces deliver tight hardness tolerances (± 20 HBW).

Stringent Quality Control: 100 % hardness profiling, ultrasonic wall‑thickness inspection, and impact testing per ASTM A370.

Custom Fabrication: In‑house cutting, notching, bending, and welding to produce turnkey wear assemblies.

Technical Support: Materials engineers assist with wear‑rate analysis, grade selection, and lifecycle optimization within 12 hours.


Contact Us
For premium Wear-Resistant Steel Tubes tailored to your abrasion, impact, and flow requirements, please contact our sales department. We're committed to delivering durable, high‑performance tubular solutions and expert support for your most demanding wear applications.

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